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Technical Paper

Modeling and Simulation of Hydraulic System with Fuzzy Uncertain Parameters

2010-04-12
2010-01-0913
Hydraulic systems are popular on vehicles, such as power steering, shock absorbers, brakes, etc. Many previously works have been done on the modeling and simulation of the hydraulic systems. However, these models and parameters are usually established on the basis of plans, drawings, measurements, observations, experiences, expert knowledge and standards, and so on. In general, certain information and precise values do not exist. Uncertainty may result, e.g., from human mistakes and errors in the manufacture, from the use and maintenance of constructions, from expert evaluations, and from a lack of information. Actually, many uncertain factors will lead to great errors, and may have great effect on the hydraulic system, so the research on the hydraulic system under uncertainties is very necessary. In this paper, fuzzy algorithm is introduced to analysis the response of the hydraulic system with uncertain parameters.
Technical Paper

Mount Model Dependent on Amplitude and Frequency for Automotive Powertrain Mounting System

2017-03-28
2017-01-0405
Three constitutive models which capture the amplitude and frequency dependency of filled elastomers are implemented for the conventional engine mounts of automotive powertrain mounting system (PMS). Firstly, a multibody dynamic model of a light duty truck is proposed, which includes 6 degrees of freedom (DOFs) for the PMS. Secondly, Three constitutive models for filled elastomers are implemented for the engine mounts of the PMS, including: (1) Model 1: Kelvin-Voigt model; (2) Model 2: Fractional derivative Kelvin-Voigt model combined with Berg’s friction; (3) Model 3: Generalized elastic viscoelastic elastoplastic model. The nonlinear behaviors of dynamic stiffness and damping of the mounts are investigated. Thirdly, simulations of engine vibration dynamics are presented and compared with these models and the differences between common Kelvin-Voigt model and other constitutive models are observed and analyzed.
Technical Paper

Parameter Sensitivity Analysis of a Light Duty Truck Steering Returnability Performance

2017-03-28
2017-01-0428
Steering returnability is an important index for evaluating vehicle handling performance. A systematic method is presented in this paper to reduce the high yaw rate residue and the steering response time for a light duty truck in the steering return test. The vehicle multibody model is established in ADAMS, which takes into consideration of the frictional loss torque and hydraulically assisted steering property in the steering mechanism, since the friction, which exists in steering column, spherical joint, steering universal joint, and steering gear, plays an important role in vehicle returnability performance. The accuracy of the vehicle model is validated by road test and the key parameters are determined by executing the sensitivity analysis, which shows the effect of each design parameter upon returnability performance.
Technical Paper

Loads Analysis and Optimization of FSAE Race Car Frame

2017-03-28
2017-01-0423
This paper focuses on dynamic analysis and frame optimization of a FSAE racing car frame. Firstly, a Multi-Body Dynamic (MBD) model of the racing car is established using ADAMS/Car. The forces and torques of the mechanical joints between the frame and suspensions are calculated in various extreme working conditions. Secondly, the strength, stiffness and free vibration modes of the frame are analyzed using Finite Element Analysis (FEA). The extracted forces and torques in the first step are used as boundary conditions in FEA. The FEA results suggest that the size of the frame may be not reasonable. Thirdly, the size of the frame is optimized to achieve minimized weight. Meanwhile the strength and stiffness of the frame are constrained. The optimization results reveal that the optimization methodology is powerful in lightweight design of the frame.
Technical Paper

Flexible Multibody Dynamics of Sewing Machine with Multi-Clearance Joints

2017-03-28
2017-01-0422
The sewing machine has been widely used in various aspects of life and it is essential to study its kinematic and dynamic characteristics. A dynamic model of flexible multi-link mechanism for sewing machine including joints with clearance is established to analysis its dynamic response in the present work. The configuration of the sewing machine mainly included five subsystems, feeding mechanism, needle bar mechanism, looper mechanism, shearing mechanism and adjusting mechanism. Since the sewing machine mainly consist of linkage mechanisms that are connected by revolute joints and translational joints, the existence of clearances in the joints and the flexibility of crankshafts and linkage are important factors that affect the dynamic performance. Even little clearance can lead to vibration and fatigue phenomena, lack of precision or even make overall behavior as random.
Technical Paper

In-Plane Parameter Relationship between the 2D and 3D Flexible Ring Tire Models

2017-03-28
2017-01-0414
In this paper, a detailed three dimensional (3D) flexible ring tire model is first proposed which includes a rigid rim with thickness, different layers of discretized belt points and a number of massless tread blocks attached on the belt. The parameters of the proposed 3D tire model can be divided into in-plane parameters and out-of-plane parameters. In this paper, the relationship of the in-plane parameters between the 3D tire model and the 2D tire model is determined according to the connections among the tire components. Based on the determined relationship, it is shown that the 3D tire model can produce almost the same prediction results as the 2D tire model for the in-plane tire behaviors.
Technical Paper

Multi-domain Modeling and Simulation of AMT Based on Modelica

2011-04-12
2011-01-1237
The automatic mechanical transmission (AMT) was designed by automobile manufacturers to provide a better driving experience, especially in cities where congestion frequently causes stop-and-go traffic patterns. It uses electronic sensors, processors, hydraulic or pneumatic actuators execute clutch actuation and gear shifts on the command of the driver. Such systems coupled with various physical domains have great influence on the dynamic behavior of the vehicle, such as shift quality, driveability, acceleration, etc. This paper presents a detailed AMT model composed of various components from multi-domains like mechanical systems (clutch, gear pair, synchronizer, etc.), pneumatic actuator systems (clutch actuation system, gear select actuation system, gear shift actuation system, etc.). Various components and subsystem models, such as the vehicle, engine, AMT, wheels, etc., are integrated into an overall vehicle system model according to the transmission power flow and control logic.
Technical Paper

Sprung Mass Identification of Suspension in a Simplified Model

2014-04-01
2014-01-0051
This paper describes a simplified model to identify sprung mass using golden section method, the model treats the unsprung mass vertical acceleration as input and the sprung mass vertical acceleration as output, which can avoid the nonlinear influence of trye. Unsprung mass can be also calculated by axle load and the identified sprung mass. This study carries out road test on the vehicle ride comfort and takes a scheme that the group of 20 km/h is used to identify sprung mass and the group of 80 km/h is used to verify the identification result. The similarity of the results from the simulation and experiments performed are, for the sprung mass, 98.59%. A conclusion can be drawn that the simple method to measure the sprung mass in the suspension systems in used vehicles, such as the vehicle shown here, is useful, simple and has sufficient precision.
Technical Paper

Robust Design Optimization of an Shock Absorber for Enhancing Ride Performance

2013-04-08
2013-01-0995
There are many uncertain parameters in shock absorbers, which are induced by the manufacturing error, the wear of components and the aging of materials in real vehicle environment. These uncertainties often cause some deterioration of vehicle performance. To optimize the ride characteristic of a vehicle when the shock absorber includes uncertain parameters, the robust design method is used. In this paper, a Twin Tube shock absorber fluid system model has established on the multi-domain modeling environment. This model not only includes the commonly used parameters of the shock absorber but also takes into account the structure parameters of various valves in the shock absorber, which is more detailed and accurate than those models in the past literature. The robust design of the shock absorber parameters is successfully approached using the co-simulation technique, and the ride comfort performance of the vehicle is also improved.
Technical Paper

Cooperative Game Approach to Merging Sequence and Optimal Trajectory Planning of Connected and Automated Vehicles at Unsignalized Intersections

2022-03-29
2022-01-0295
Connected and automated vehicles (CAVs) can improve traffic efficiency and reduce fuel consumption. This paper proposes a cooperative game approach to merging sequence and optimal trajectory planning of CAVs at unsignalized intersections. The trajectory of the vehicles in the control zone is optimized by the Pontryagin minimum principle. The vehicle's travel time, fuel consumption, and passenger comfort are considered to construct the joint cost function, completing the optimal trajectory planning to minimize the joint cost function. Analyzing the different states between neighboring CAVs at the intersection to calculate the minimum safety interval. The cooperative game approach to merging sequence aims to minimize the global cost and the merging sequence of CAVs is dynamically adjusted according to the gaming result. The multi-player games are decomposed into two-player games, to realize the goal of the minimal global cost and improve the calculation efficiency.
Technical Paper

On-Board Estimation of Road Adhesion Coefficient Based on ANFIS and UKF

2022-03-29
2022-01-0297
The road adhesion coefficient has a great impact on the performance of vehicle tires, which in turn affects vehicle safety and stability. A low coefficient of adhesion can significantly reduce the tire's traction limit. Therefore, the measurement of the coefficient is much helpful for automated vehicle control and stability control. Considering that the road adhesion coefficient is an inherent parameter of the road and it cannot be known directly from the information of the on-vehicle sensors. The novelty of this paper is to construct a road adhesion coefficient observer which considers the noise of sensors and measures the unknown state variable by the trained neural network. A Butterworth filter and Adaptive Neural Fuzzy Interference System (ANFIS) are combined to provide the lateral and longitudinal velocity which cannot be measured by regular sensors.
Technical Paper

A Polynomial Chaos- Based Likelihood Approach for Parameter Estimation of Load Sensing Proportional Valve

2013-04-08
2013-01-0948
As there are a variety of uncertainty contained in dynamic systems, this paper presents a method to identify the uncertain parameters of Load Sensing Proportional Valve in a heavy truck brake system. This method is derived from polynomial chaos theory and uses the maximum likelihood approach to estimate the most likely value of uncertain parameters, such as equivalent bearing area diameter of the diaphragm, preload of return spring and so on. The maximum likelihood estimates are obtained through minimizing the cost function derived from the prior probability for the measurement noise. Direct stochastic collocation has been shown to be more efficient than Galerkin approach in the simulation of systems with large number of uncertain parameters. The simulation model of Load Sensing Proportional Valve is built in software AMESim based on logic structure of the valve. The uncertain parameters are estimated through the simulation results which are treated as measurements.
Technical Paper

Optimization of Braking Force Distribution for Three-Axle Truck

2013-04-08
2013-01-0414
To provide a greater weight capacity, the tandem axle which is a group of two or more axles situated close together has been used on most heavy truck. In general, the reaction moments during braking cause a change in load distribution among both axles of the tandem suspension. Since load transfer among axles of a tandem suspension can lead to premature wheel lockup, tandem-axle geometry and the brake force distribution among individual axles of a tandem suspension have a pronounced effect on braking efficiency. The braking efficiency has directly influence on the vehicle brake distance and vehicle travelling direction stability in any road condition, so how to improve the braking efficiency is researched in this paper. The load transfer among individual axles is not only determined by vehicle deceleration but also by the actual brake force of each axle for tandem axle suspension, which increases the difficulty of braking efficiency improving.
Technical Paper

Robust Design of Load Sensing Proportional Valve by Orthogonal Experiment Analysis with Constrained Multi-objective Genetic Algorithm

2013-04-08
2013-01-0378
This paper deals with the robust design of the Load Sensing Proportional Valve (LSPV). To find out the parameters which have main effect on the performance of the LSPV, the DOE based on orthogonal experiment is carried out utilizing the LSPV model built in AMESim environment. In order to save computation expense, the RSM technique is used to approximate the optimal objectives and constraints. Then a robust design methodology using multi-objective evolutionary algorithm (MOEA) is performed and a set of non-dominated solutions are therefore obtained. With specified assessments, feasible solutions can therefore be selected from the entire field of the Pareto optimal solutions. The validation is made by Monte Carlo Simulation Technique in terms of the robustness of the feasible solutions.
Technical Paper

Robust Design for Vehicle Ride Comfort and Handling with Multi-Objective Evolutionary Algorithm

2013-04-08
2013-01-0415
As is known to all, there are some contradictions between the handling and ride performance during the design process of vehicles. Sometimes owing to serious collisions of each criterion in the high-dimensional solution space, the common method to deal with the contradiction is to transform into a single target according to weights of each objective, which may not obtain a desired result. A multi-criteria approach is therefore adopted to optimize both properties and the result of a multi-criteria design is not a unique one but a series of balanced solutions. This paper is focused on the robust design of a simplified vehicle model in terms of not only ride comfort but also handling and stability using a multi-objective evolutionary algorithm (MOEA) method. Using the proposed method, the conflicting performance requirements can be better traded off. One of the most important indexes to characterize the vertical ride comfort is the acceleration of the sprung mass.
Technical Paper

Automated Vehicle Path Planning and Trajectory Tracking Control Based on Unscented Kalman Filter Vehicle State Observer

2021-04-06
2021-01-0337
For automated driving vehicles, path planning and trajectory tracking are the core of achieving obstacle avoidance. Real-time external environment perception and vehicle state monitoring play the important role in the decision-making of vehicle operation. Sensor measuring is an important way to obtain vehicle state parameters, but some parameters cannot be measured due to sensor cost or technical reasons, such as vehicle lateral velocity and side-slip angle. This disadvantage will adversely affect the monitoring of vehicle self-condition and the control of vehicle running, even it will lead to erroneous decision-making of vehicles. Therefore, this paper proposes an automated driving path planning and trajectory tracking control method based on Kalman filter vehicle state observer. Some of vehicle state data can be measured accurately by sensors.
Technical Paper

Local Path Planning and Tracking Control Considering Tire Cornering Stiffness Uncertainty

2021-04-06
2021-01-0339
In autonomous driving, variations in tire vertical load, tire slip angle, road conditions, tire pressure and tire friction all contribute to uncertainty in tire cornering stiffness. Even the same tire may vary slightly during the manufacturing process. Therefore, the uncertainty of tire cornering stiffness has an important influence for autonomous driving path planning and control strategies. In this paper, the Chebyshev interval method is used to represent the uncertainty of tire cornering stiffness and is combined with a model predictive control algorithm to obtain the trajectory interval bands under local path planning and tracking control. The accuracy of the tire cornering stiffness model and the path tracking efficiency are verified by comparing with the path planning and control results without considering the corner stiffness uncertainties.
Journal Article

Robust Design of a Pneumatic Brake System in Commercial Vehicles

2009-04-20
2009-01-0408
The air brake system has been widely used since its great superiority over many other kinds of brake systems, but the capacity and the stability of air brake system are determined by many factors which are always uncertain and difficult to be evaluated accurately. So it is necessary to improve the robustness of this kind of brake system. In this paper, a physical model of air brake control system is made by a multi-domain physical modeling software-AMESim and the robust design for air brake system is carried out. Firstly, the key design parameters that will greatly affect on the delay time and pressure that leads to the shaking problem are obtained by using the method of design of experiment (DOE). Then, the regress of the response surface based on results of DOE and the robust design using the tolerance design are carried out. The value for those key parameters that can lead to the best performance and robustness of the air brake system are finally determined.
Technical Paper

Studies of Air Spring Mathematical Model and its Performance in Cab Suspension System of Commercial Vehicle

2015-04-14
2015-01-0608
The vehicle ride comfort behavior is closely associated with the vibration isolation system such as the primary suspension system, the engine mounting system, the cab suspension system and the seat suspension system. Air spring is widely used in the cab suspension system for its low vibration transmissibility, variable spring rate and inexpensive automatic leveling. The mathematical model of the air spring is presented. The amplitude and frequency dependency of the air spring's stiffness characteristic is highlighted. The air spring dynamic model is validated by comparing the results of the experiment and the simulation. The co-simulation method of ADAMS and AMESim is applied to integrate the air spring mathematical model into the cab multi-body dynamic model. The simulation and ride comfort test results under random excitation are compared.
Technical Paper

Neural-Network-Based Suspension Kinematics and Compliance Characteristics and Its Implementation in Full Vehicle Dynamics Model

2022-03-29
2022-01-0287
Suspension kinematics and compliance strongly influence the handling performance of the vehicle. The kinematics and compliance characteristics are determined by the suspension geometry and stiffness of suspension bodies and elastic components. However, it is usually inefficient to model all the joints, bushings, and linkage deformation in a full vehicle model. By transforming the complex modeling problem into a data-driven problem tends to be a good solution. In this research, the neural-network-based suspension kinematics and compliance model is built and implemented into a 17 DOF full vehicle model, which is a hybrid model with state variables expressed in the global coordinate system and vehicle coordinate system. The original kinematics and compliance characteristics are derived from multibody dynamics simulation of the suspension system level.
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